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Chevrolet Malibu vs Ford Fusion

For 2005–2021 models, the Chevrolet Malibu has 42.4 owner complaints per 10,000 sold, against 69.3 for the Ford Fusion. Below: what each one’s owners report most, when it shows up, and what it costs to fix.

Both rates cover the same model years (2005–2021), counting each complaint once and dividing by US sales, so the more popular vehicle isn’t penalized for being popular. Years too new to judge are left out. How this is calculated.

Chevrolet Malibu

42.4 complaints per 10,000 sold

39% fewer than the Ford Fusion

Complaints
12,546
Sold
2,958,788
Recall campaigns
35
Open NHTSA investigations
1

Most complaints: 2007 and 2009–2010. Fewest: 2014–2015 and 2019. Every year →

Most-reported problems

  1. Body control and other modules

    Typically around 76,300 mi

  2. Electric power steering motor and module

    Typically around 101,956 mi · repair $750–$2,230

  3. Wiring harness, grounds and connectors

    Typically around 89,932 mi

  4. Stalling and no-start

    Typically around 66,000 mi

  5. Power steering pump, rack and lines

    Typically around 105,091 mi · repair $750–$2,230

Estimate costs for a specific Chevrolet Malibu →

Ford Fusion

69.3 complaints per 10,000 sold

1.6× the Chevrolet Malibu’s rate

Complaints
22,212
Sold
3,207,373
Recall campaigns
46
Open NHTSA investigations
1

Most complaints: 2008 and 2010–2012. Fewest: 2005 and 2019–2021. Every year →

Most-reported problems

  1. Airbags, seatbelts and restraints

    Typically around 75,000 mi

  2. Stalling and no-start

    Typically around 52,000 mi

  3. Electric power steering motor and module

    Typically around 91,500 mi · repair $750–$2,230

  4. Power steering pump, rack and lines

    Typically around 90,000 mi · repair $750–$2,230

  5. Doors, windows, latches, seats and trim

    Typically around 67,927 mi

Estimate costs for a specific Ford Fusion →

Common questions

Which has fewer problems, the Chevrolet Malibu or the Ford Fusion?

For 2005–2021 models, the Chevrolet Malibu has 42.4 owner complaints per 10,000 sold and the Ford Fusion has 69.3, counting the same model years for both.

What is the most common problem on the Chevrolet Malibu?

The most-reported problem on the Chevrolet Malibu is body control and other modules, typically around 76,300 miles.

What is the most common problem on the Ford Fusion?

The most-reported problem on the Ford Fusion is airbags, seatbelts and restraints, typically around 75,000 miles.

Which Chevrolet Malibu and Ford Fusion years have the most complaints?

Relative to each vehicle's typical year: Chevrolet Malibu: 2007 and 2009–2010; Ford Fusion: 2008 and 2010–2012.

Source: NHTSA owner complaints, recalls and investigations; US sales from public industry figures; repair costs from book labor hours and parts pricing at national rates. Complaints are self-reported and not independently verified. Problem lists cover each vehicle’s full history. This is not a recommendation to buy or avoid either vehicle.