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Volvo S40

2000–2004 only

108 classified complaints 1 recall

2000–2004 Volvo S40 models have 108 classified complaints on record for these years specifically, plus 1 recall. The most common issue in this range is Body control and other modules, typically surfacing around 108,000 miles.

Computed directly from stored federal records for 2000–2004 model years only — not blended with the rest of this vehicle's production run. See the full Volvo S40 report for every year combined.

Where this range fits

2000–2004

2005–2009

Complaints filed per 5-year model-year window — highlighted bars link to their own dedicated page.

What breaks, and when — 2000–2004 only

Body control and other modules · Electrical 18 complaints

Median onset: 108,000 miles. 16.7% of these reported an injury, a death, or a crash with fire.

Stalling and no-start · Engine 18 complaints

Median onset: 125,000 miles.

Tends to show up later than this model's other issues. · More common in older model years.

Master cylinder and booster · Brakes 14 complaints

Median onset: 104,000 miles. 21.4% of these reported an injury, a death, or a crash with fire.

More common in older model years.

Fuel pump and sending unit · Fuel system 10 complaints

Median onset: 95,000 miles. 10.0% of these reported an injury, a death, or a crash with fire.

More common in older model years. · Typical repair: $630–$1,700 nationally.

Wiring harness, grounds and connectors · Electrical 10 complaints

Median onset: 59,167 miles.

Tends to show up earlier than this model's other issues.

Airbags, seatbelts and restraints · Body and interior 8 complaints

Median onset: 95,000 miles. 50.0% of these reported an injury, a death, or a crash with fire.

More common in newer model years.

Spark plugs, coils and ignition · Engine 4 complaints

Median onset: 85,106 miles.

More common in older model years.

Calipers, hoses and lines · Brakes 2 complaints

Median onset: 126,000 miles.

Tends to show up later than this model's other issues. · More common in older model years. · Typical repair: $230–$880 nationally.

From owner-filed complaints to NHTSA, not independently verified. Federal mileage reporting on recent complaints is sparse — see how it works. Cost ranges are national estimates from book labor hours and parts pricing, not this vehicle's actual repair history — they don't account for your location or shop type.

Cost estimator: what will this one cost you?

Enter the car's year and mileage. See which known problems are due in your next 3 years, what each costs at your state's labor rates, which ones to ask the seller about, and routine maintenance to budget for.

Sources: NHTSA Office of Defects Investigation — complaints and recalls, scoped to 2000–2004 model years. See the full Volvo S40 report for every year and full specs/safety data.